DESIGN OF THE KUBAKA GRINDNG CIRCUIT USING SPI AND BOND

Eagle was a plant expansion in north-western Quebec where a new SAG mill was added to an existing ball mill grinding circuit. Both plants were designed using SPI (SAG Power Index) and Bond (Ball Mill Work Index) tests. Both of these projects have also been written up as technical papers. Kubaka's performance

ball mill in grinding circuit - pro-be.de

Ball mill is a type of grinder machine which uses steel ball as grinding medium, can crush and grind the materials to 35 mesh or finer, adopted in open or close circuit. The feed materials can be dry or wet, they are broken by the force of impact and attrition that created by …

Ball Mills - Mineral Processing & Metallurgy

Ball Mill Grinding Circuit. Even though many ores require fine grinding for maximum recovery, most ores liberate a large percentage of the minerals during the first pass through the grinding unit. Thus, if the free minerals can be immediately removed from the ball mill classifier circuit, there is little chance for overgrinding.

Chapter - M MODELLING, SIMULATION, OPTIMIZATION

Autogenous Grinding (SAG) mill in closed circuit with a hydrocyclone package. The gold extraction is done by leaching process using cyanidation method through a series of stirred tanks. In this research, an optimization study of Aghdarreh plant grinding circuit performance was done to lower the product particle size (P 80) from 70 Pm to approximately 40 Pm by maintaining …

Grinding Circuit Overload - Grinding & Classification ...

Increasing the ball mill media top-size will decrease the overloading behavior, but the decrease in grinding efficiency will result in a significantly coarser final product size. If you need to add water to the feed end of your ball mill to control the density, by all means do so, but make sure you decrease water addition by an equal or greater amount elsewhere in the circuit (e.g. SAG …

How to Operate a Grinding Circuit

15 In a simple grinding circuit there will be a ball mill and a classifier. Some circuits, ...

Closed Circuit Grinding VS Open Circuit Grinding

From a theoretical point of view, the ideal method of grinding would consist of a series of ball mills, each in closed circuit with a classifier and each so short that the ore in its passage through the mill would be struck only two or three times by the balls, any undersize produced being removed at once by the classifier ; in this way the chance of a particle being …

SAG Mill Grinding Circuit Design - 911metallurgist.com

The grinding circuit comprises one 8530 mm diameter x 3650 mm semi-autogenous mill driven by a 3954 kW variable speed dc motor, and one 5030 mm diameter x 8340 mm secondary ball mill driven by a 3730 kW synchronous motor. Four 1067 x 2400 mm vibrating feeders under the coarse ore stockpile feed the SAG mill via a 1067 mm feed belt …

Ball Mill Operation -Grinding Circuit Startup & Shutdown ...

Normal Ball Mill and Grinding Circuit Operation After the grinding circuit has been brought up to normal operating conditions, the operator must monitor the various process variables and alarms. Most of these variables are monitored in the mill control room, however, the operator is also required to sample and analyse process streams and read local indicators.

How to Operate a Grinding Circuit

In a simple grinding circuit there will be a ball mill and a classifier. Some circuits, especially in large mills, have more units or two or three stages of grinding, but whatever is said here will apply to the complicated circuits as well as the simple ones. The two types of ball mill in general use are the grate mill and the open-end mill. Most manufacturers make both kinds; …

Ball Mills - Mineral Processing & Metallurgy

Ball Mill Grinding Circuit. Even though many ores require fine grinding for maximum recovery, most ores liberate a large percentage of the minerals during the first pass through the grinding unit. Thus, if the free minerals can be immediately removed from the ball mill classifier circuit, there is little chance for overgrinding. This is actually what has …

Closed Circuit Grinding VS Open Circuit Grinding

Open Circuit Grinding. Open circuit grinding consists of one or more grinding mills, either parallel or in series, that discharges a final ground product without classification equipment and no return of coarse discharge back to the mill. Some very simplistic examples of open circuit grinding are see below and are made of a Rod mill, Ball Mill ...

ball mill in grinding circuit - INDUSTAR

A dry grinding ball mill in closed circuit is to be fed with 100 metric tonneshour of a material with a work index of 15 and a size distribution of 80 passing 08cm the feed was prepared in a cone crusher The required product size is 80 passing 60um Calculate the power requirement Question 3. Online Chat calculations on mass balance on ball mill circuit ...

VALIDATION OF A CLOSED CIRCUIT BALL MILL MODEL Alex ...

Key words: ball mill; circulating load; classification; efficiency; model. 1. Introduction Closed ball mill – cyclone circuits are industry standard and it is recognised that classification efficiency and circulating load both have a major effect on the efficiency of closed circuit grinding. The individual effect

DESIGN OF THE KUBAKA GRINDNG CIRCUIT USING SPI AND BOND

W Total = WSAG + W Ball Mill (2) Where W is the grinding mill work input in kWh/t. For the above reason, the Starkey SAG mill was built in 1991 to measure the energy required to grind ore to a size of 80% passing 10-mesh or 0.17 mm (T80) by grinding small drill core samples to precisely that size. The SAG Power Index (SPI) Test was then co ...

Ball Mill Operation -Grinding Circuit Startup & Shutdown ...

Ball Mill and Grinding Circuit Preparation for Start-UP The following items must be checked before the equipment in the Grinding Circuit is started. Check the ore slot feeder for obstruction or hang—ups. Check the ball mill belt …

ball mill in grinding circuit - INDUSTAR

Mar 17 2017 The simplest grinding circuit consists of a ball or rod mill in closed circuit with a classifier the flow sheet is shown in Fig 25 and the actual layout in Fig 9 This singlestage circuit is chiefly employed for coarse grinding when a product finer than 65 mesh is not required but it can be adapted for fine grinding. Online Chat